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Hongyuan Waterproof: Using Big Data to Boost Enterprise Quality

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  • Source: Dongyang Information Network

    Summary: Big data brings great opportunities to Hongyuan Waterproof. Friends are not conducive to reducing costs through big data solutions, increasing production transmission rates, and slowly improving your products based on your questions and actual use methods of users, and ultimately improve product quality.

    Hongyuan Waterproof: Using big data to help improve the quality of enterprises [43.20 million miles]

    At the conference earlier this year, Zheng Xianguo, president of Weifang Hongyuan Waterproof Materials Co., Ltd. (hereinafter referred to as "Hongyuan Waterproof") put forward the annual goal of "informatization and quality improvement", and asked all Hongyuan people to work hard around your goal. .

    With the development of information technology, the quality field is also filled with massive data. Blood clots use data analysis to optimize all aspects of the company's operations. For a while, quality management, through data-based optimization and docking, can achieve cost-saving side by side and improve product quality.

    "After the (product) quality improvement has reached a certain stage, based on the experience and responsibility of the principal, it is impossible to control the feeding accuracy of the ingredients and the coil tension and deep control during co-production." In November, the reporter followed In the construction waterproofing industry, “Quality Enhancement Miles” media interview group walked into Weifang, Shandong Province, and visited Hongyuan Waterproofing ’s modified asphalt waterproofing membrane production line of Adi Group, which was just put into production in October. Said, "At this time, modern equipment is needed to achieve a friend's precise level of quality control. For a while, this is your automated and informatized production equipment, which is not conducive to storing too much data. Through the scientific analysis of big data, friends are not conducive to comprehensive quality management. "

    Single line annual production capacity of 40 million square meters

    The so-called workers want to do their best, must first sharpen their tools, this sentence is reflected in Hongyuan waterproof body.

    "My friends have purchased key equipment for the two waterproof membrane production lines from Adi in the United States, including automatic deviation adjustment devices, online automatic thickness measurement devices, intelligent temperature control feeding and batching systems, etc." Hongyuan Waterproof North China Production Base Factory Chenhua Chen told reporters, "With the features of controllable continuous cooling, dual-mix dip coating and multi-coating technology, and the ability to quickly switch varieties, the deep deviation of the product does not exceed 0.05 mm, which improves and stabilizes the quality of the product; 400 meters per minute, the annual production capacity of a single production line will reach 40 million square meters. "

    The annual production capacity of a single production line is 40 million square meters! The reporter couldn't help but be shocked. It is important to know that the "Access Conditions for Modified Asphalt Waterproof Coil Production Lines for Construction Waterproof Industry" issued by the Ministry of Industry and Information Technology in 2013 is a single-line production capacity of 40 million square meters. The annual production capacity of Hongyuan Waterproof's new production line has doubled the access conditions.

    "Friend North China new production base, your new Adi line is two, two SBS modified asphalt waterproof membrane production lines, two tireless modified asphalt self-adhesive coil production lines." Chen Junhua, the director proudly introduced .

    The reporter learned from industry experts that according to incomplete statistics, there are more than 4,000 modified asphalt waterproof membrane manufacturers in China. However, the number of companies with an annual production capacity of 40 million square meters is seriously less than 10%, that is not These 10% of enterprises are also facing your questions such as low mechanization and refinement, excessive energy consumption per unit product, and unstable product quality.

    Experts said that following the launch of two Adi waterproof coil production lines in the South China production base in June last year, Hongyuan Waterproof rapidly promoted the production of two Adi waterproof coil production lines in the North China production base in October this year, which is a typical representative of the industry's transformation and upgrading. The commissioning of a high-quality production line not only expands the scale effect of Hongyuan Waterproof, increases the production transmission rate, reduces energy consumption, but also stabilizes the quality of the product.

    Docking device 2.0, the product quality is more outstanding

    As a living model of “quality improvement”, Hongyuan Waterproof has never been satisfied with the improvement brought by relying solely on advanced equipment and technology. The annual competition of production skills at the five major production bases and the monthly product quality days have aroused the keen interest of the accompanying press team. Chen Junhua introduced to his friends, "The five major production bases now have a competition for skills evaluations such as production skills, safety and environmental protection, etc. This year's competition will focus on November. By the end of November, the full version will start the competition. .The content of the competition includes theoretical examinations, in-depth / length control of coils, detection of Lilian competitions and security inspections. "

    "Except for the self-inspection, random inspection, and delivery inspection that my friends usually do every day, my friend is designated as the product quality day on the 15th of each month. Every month, your friend ’s five production bases will conduct the entire production research and development and quality inspection system. Carry out a large product quality benchmarking, including benchmarking of cost control, energy saving control, environmental protection index, product performance, etc., said Dr. Chen Feifei, Assistant to R & D Director of Hongyuan Waterproof Products.

    "A comparison is not conducive to seeing the gap. In addition to organizing the organizational structure of the benchmark, friends will benchmark the industry, align with the best products in the industry of their friends, and benchmark the waterproof products of the most advanced countries in the world, looking at the world To learn and improve continuously. ”Speaking of you, Dr. Chen is full of passion.

    Using big data to help companies improve quality

    "A friend made a technical transformation, and the method of selecting the best modification temperature was yours?" The reporter continued to ask.

    Chen Junhua said: "Big data is the prerequisite for friends to make all decisions. From the beginning of the batching, the parameters of the entire production process are automatically linked and stored automatically. The friend's intelligent temperature control feeding and batching system uses advanced automatic control systems to complete automatic operations Link, track and analyze process parameters such as time, temperature, weight, motor frequency and current changes in the batching process, establish a database of process parameters and product performance indicators, and provide strong data for optimization of production processes through data accumulation and curve analysis. Strong protection. "

    Hu Xibao said that the process parameters such as temperature curve, weight curve, motor frequency and current curve are linked, tracked and analyzed, and a database of process parameters and product performance indicators is established to ensure the traceability and stability of product quality. Sex. The deep, deep, and weight of the finished product can be measured and stored online. Through data accumulation, it will provide a clear direction for the lean production of the enterprise.

    Big data brings great opportunities to Hongyuan Waterproof. Friends are not conducive to reducing costs through big data solutions, increasing production transmission rates, and slowly improving your products based on your questions and actual use methods of users, and ultimately improve product quality.

    Source: China Building Waterproofing Society, the author is a reporter from China Building Materials News

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